Kia Optima: Heater / Heater Core

Kia Optima DL3 2019-2025 Service and Repair Manual / Heating, Ventilation and Air Conditioning / Heater / Heater Core

Repair procedures

Replacement

1.	Disconnect the negative (-) battery terminal.

2.	Remove the heater and blower assembly. (Refer to Heater - "Heater Unit")

3.	Loosen the mounting screws and remove the heater core cover (A).

4.	Separate the heater core (A) from the heater unit.

To install, reverse the removal procedure.

•	If you're installing a new heater core, add refrigerant oil (PAG OIL).

•	Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-134a, R-1234yf to avoid leakage.

•	Immediately after using the oil, replace the cap on the container, and seal it to avoid moisture absorption.

•	Do not spill the refrigerant oil on the vehicle; it may damage the paint; if the refrigerant oil contacts the paint, wash it off immediately.

•	Apply sealant to the grommets.

•	Make sure that there is no air leakage.

•	Charge the system and test its performance.

•	Do not interchange the inlet and outlet heater hoses and install the hose clamps securely.

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