Kia Optima: Body (Interior and Exterior) / Fuel Filler Door

Kia Optima DL3 2019-2024 Service and Repair Manual / Body (Interior and Exterior) / Fuel Filler Door

Components and components location
Component Location

1. Fuel filler door


Repair procedures
Replacement
  

When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.

Put on gloves to prevent hand injuries.

1.

Open the fuel filler door (A).

2.

Loosen the fuel filler door mounting bolt (A).

3.

Insert 4 points (A) marked with awls to release the inner locking jaw, and then remove the fuel door housing.

4.

Disconnect the fuel filler door connector (A).

  

The outer cover (B) is reusable but the fuel door housing (C) is replaced with new parts.

5.

To install, reverse the removal procedure.

  

Make sure the fuel filler door locks / unlocks and opens / closes properly.

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