Kia Optima: Body (Interior and Exterior)
Kia Optima DL3 2019-2024 Service and Repair Manual / Body (Interior and Exterior)
Service data
| Service Data |
|
Items |
Specification |
|
|
Hood |
Type |
Rear hinged, gas lifter type |
|
Front Door |
Construction |
Front hinged, frame door construction |
|
Regulator system |
Wire drum type |
|
|
Locking system |
Pin-fork system |
|
|
Rear Door |
Construction |
Front hinged, frame door construction |
|
Regulator system |
Wire drum type |
|
|
Locking system |
Pin-fork system |
|
|
Trunk Lid |
Type |
Front hinged |
|
Seat Belts |
Front |
3 point type with Emergency Locking Retractor (E.L.R) |
|
Rear |
3 point type with Emergency Locking Retractor (E.L.R) |
|
Tightening torque
| Tightening Torque |
|
Items |
N·m |
Kgf·m |
lb·-ft |
lb·in |
|
|
Front and rear doors |
Door hinge to body |
23.5 - 31.4 |
2.4 - 3.2 |
17.4 - 23.1 |
|
|
Door hinge to door |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
|
|
Door checker to door |
6.9 - 10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
60.8 - 95.5 |
|
|
Door checker to body |
21.6 - 33.3 |
2.2 - 3.3 |
15.9 - 24.6 |
|
|
|
Door glass mounting bolt |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
|
Outside handle mounting bolt |
3.9 - 5.9 |
0.4 - 0.6 |
2.9 - 4.3 |
34.7 - 52.1 |
|
|
Door latch mounting screws |
6.9 - 10.8 |
0.7 - 1.1 |
5.1 - 8.0 |
60.8 - 95.5 |
|
|
Door module mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
|
Door striker mounting bolts |
17.7 - 33.3 |
1.8 - 3.4 |
13.0 - 24.6 |
|
|
|
Fender |
Fender mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Trunk lid |
Trunk lid latch mounting bolts |
6.9 - 8.8 |
0.7 - 0.9 |
5.1 - 6.5 |
60.8 - 78.1 |
|
Trunk lid striker mounting bolts |
21.6 - 26.5 |
2.2 - 2.7 |
15.9 - 19.5 |
|
|
|
Hood |
Hood hinge to hood |
18.6 - 24.5 |
1.9 - 2.5 |
13.7 - 18.1 |
|
|
Hood latch mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
|
Seat |
Front seat mounting bolts |
49.0 - 63.7 |
5.0 - 6.5 |
36.2 - 47.0 |
|
|
Front seat frame mounting bolts |
44.1 - 53.9 |
4.5 - 5.5 |
32.5 - 39.8 |
|
|
|
Rear seat back mounting bolts |
16.7 - 25.5 |
1.7 - 2.6 |
12.3 - 18.8 |
|
|
|
Seat belt |
Height adjuster mounting bolts |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
Front seat belt upper anchor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
|
Front seat belt lower anchor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
|
Front seat belt pretensioner mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
|
Front seat belt buckle mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
|
Rear center seat belt retractor mounting bolt |
39.2 - 53.9 |
4.0 - 5.5 |
28.9 - 39.8 |
|
|
|
Crash pad |
Cowl cross bar assembly mounting bolts |
16.7 - 22.6 |
1.7 - 2.3 |
12.3 - 16.6 |
|
|
Fender |
Fender panel mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Floor console |
Floor console mounting bolts |
6.9 - 10.8 |
0.7 - 1.0 |
5.1 - 7.2 |
60.8 - 86.8 |
|
Wiper arm |
Wiper arm mounting nuts |
22.6 - 26.5 |
2.3 - 2.7 |
16.6 - 19.5 |
|
|
Panorama sunroof |
Panorama sunroof mounting nuts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Panorama sunroof mounting bolts |
7.8 - 11.8 |
0.8 - 1.2 |
5.8 - 8.7 |
|
|
Special service tools
| Special Service Tools |
|
Tool (Number and name) |
Illustration |
Use |
|
09880-4F000 Hog ring clip installer |
|
Hog ring clip installation |
Troubleshooting
| Troubleshooting |
|
Symptom |
Passible Cause |
Remedy (Refer to page) |
|
Water leaks from panorama sunroof |
Deteriorated roof lid weatherstrip |
Replace |
|
Excessive roof lid-to-body clearance and improperly fitted weatherstrip
|
Adjust |
|
|
Wind noise around panorama sunroof |
Loose or deformed deflector, gaps in body work |
Retighten adjust or replace |
|
Noise created by moving panorama sunroof lid |
Foreign particles lodged in guide rail |
Check drive cable and guide rails for foreign particles |
|
Loose guide rails and lid |
Retighten |
|
|
Motor runs but panorama sunroof does not move or moves only partially
|
Foreign particles lodged in guide rail |
Adjust or replace |
|
Incorrect engagement of motor pinion with drive cable |
||
|
Decrease in motor's clutch slipping force |
||
|
Increased sunroof sliding resistance or interference of panorama sunroof
with drive cables, weatherstrip, etc. due tomal adjustment of panorama sunroof
|
||
|
Noise in motor (clutch slipping noise from motor when panorama sunroof is
fully opened or closed) is considered as normal |
Incorrect engagement of motor pinion with drive cable |
Check pinion installation and |
|
Re-tighten motor |
||
|
Worn out or damaged motor pinion bearing |
Replace motor assembly |
|
|
Worn out or deformed drive cable |
Replace |
|
|
Door glass fails to operate up and down |
Incorrect window glass installation |
Adjust position |
|
Damaged or faulty regulator arm or regulator |
Correct or replace |
|
|
Door does not open or close completely |
Incorrect door installation |
Adjust position |
|
Defective door check assembly |
Correct or replace |
|
|
Door hinge requires grease |
Apply grease |
|
|
Hood does not open or close completely |
Striker and latch not properly aligned |
Adjust |
|
Incorrectly installed hood |
Adjust |
|
|
Incorrect hood bumper height |
Adjust |
|
|
Water leaks through windshield and rear window |
Defective seal |
Fill with sealant |
|
Defective flange |
Correct |
- Fender
- Hood
- Trunk Lid
- Fuel Filler Door
- Front Door
- Front Door Trim
- Front Door Window Glass
- Front Door Module
- Front Door Inside Handle
- Front Door Outside Handle
- Front Door Belt Outside Weatherstrip
- Front Door Belt Inside Weatherstrip
- Front Door Side Weatherstrip
- Front Door Latch
- Rear Door
- Rear Door Trim
- Rear Door Window Glass
- Rear Door Module
- Rear Door Curtain Assembly
- Rear Door Inside Handle
- Rear Door Outside Handle
- Rear Door Belt Outside Weatherstrip
- Rear Door Belt Inside Weatherstrip
- Rear Door Side Weatherstrip
- Rear Door Latch
- Body Side Molding
- Roof Side Molding
- Front Wheel Guard
- Rear Wheel Guard
- Side Sill Molding
- Front Mud Guard
- Rear Mud Guard
- Trunk Lid Garnish
- Panorama Sunroof
- Movable Glass
- Front Glass
- Rear Glass
- Panorama Sunroof Deflector
- Mechanism Rail
- Roller Blind
- Panorama Sunroof Assembly
- Roll Blind Cable Assembly
- Outside Rear View Mirror
- Inside Rear View Mirror
- Cowl Top Cover
- Floor Console
- Crash Pad
- Cluster Fascia Panel
- Crash Pad Lower Panel
- Steering Column Shroud Panel
- Crash Pad Garnish
- Glove Box
- Crash Pad Side Cover
- Crash Pad Under Cover
- Crash Pad Center Panel
- Main Crash Pad Assembly
- Cowl Cross Bar Assembly
- Roof Trim
- Interior Trim
- Trunk Trim
- Windshield Glass
- Rear Window Glass
- Quarter Fixed Glass
- Floor Carpet
- Front Bumper
- Rear Bumper
- Front Seat
- Front Seat Assembly
- Front Seat Outer Shield Cover
- Front Seat Inner Shield Cover
- Front Seat Back Cover
- Front Seat Cushion Cover
- Front Seat Frame Assembly
- Rear Seat
- Front Seat Belt
- Rear Seat Belt
Emergency Signal System
Description and operation
Description
Introduction of quick
brake warning system (ESS)
In case of quick brake by driver, the brake lamp or turn signal is blinked to
warn against the ...
Fender
Components and components location
Component Location
1. Fender assembly
Repair procedures
Replacement
...
Other information:
Kia Optima DL3 2019-2024 Service and Repair Manual: Drive Shafts and Boots
Repair procedures Inspection Drive shaft 1. Check the drive shaft boots for loose clamps, cracks, grease leaks, kinks or damage ...
Kia Optima DL3 2019-2024 Service and Repair Manual: Surround View Monitor (SVM) ECU
Schematic diagrams Connector and Terminal function Repair procedures Removal 1. Disconnect the negative (-) battery terminal. 2. Remove the crash pad center panel. (Refer to Body - "Crash Pad Center Panel") ...
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