Kia Optima: Body (Interior and Exterior)

Kia Optima DL3 2019-2020 Service and Repair Manual / Body (Interior and Exterior)

Service data
Service Data

Items
Specification
Hood
Type
Rear hinged, gas lifter type
Front Door
Construction
Front hinged, frame door construction
Regulator system
Wire drum type
Locking system
Pin-fork system
Rear Door
Construction
Front hinged, frame door construction
Regulator system
Wire drum type
Locking system
Pin-fork system
Trunk Lid
Type
Front hinged
Seat Belts
Front
3 point type with Emergency Locking Retractor (E.L.R)
Rear
3 point type with Emergency Locking Retractor (E.L.R)

Tightening torque
Tightening Torque

Items
N·m
Kgf·m
lb·-ft
lb·in
Front and rear doors
Door hinge to body
23.5 - 31.4
2.4 - 3.2
17.4 - 23.1

Door hinge to door
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5

Door checker to door
6.9 - 10.8
0.7 - 1.1
5.1 - 8.0
60.8 - 95.5
Door checker to body
21.6 - 33.3
2.2 - 3.3
15.9 - 24.6

Door glass mounting bolt
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7

Outside handle mounting bolt
3.9 - 5.9
0.4 - 0.6
2.9 - 4.3
34.7 - 52.1
Door latch mounting screws
6.9 - 10.8
0.7 - 1.1
5.1 - 8.0
60.8 - 95.5
Door module mounting bolts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7

Door striker mounting bolts
17.7 - 33.3
1.8 - 3.4
13.0 - 24.6

Fender
Fender mounting bolts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7

Trunk lid
Trunk lid latch mounting bolts
6.9 - 8.8
0.7 - 0.9
5.1 - 6.5
60.8 - 78.1
Trunk lid striker mounting bolts
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5

Hood
Hood hinge to hood
18.6 - 24.5
1.9 - 2.5
13.7 - 18.1

Hood latch mounting bolts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7

Seat  
Front seat mounting bolts
49.0 - 63.7
5.0 - 6.5
36.2 - 47.0

Front seat frame mounting bolts
44.1 - 53.9
4.5 - 5.5
32.5 - 39.8

Rear seat back mounting bolts
16.7 - 25.5
1.7 - 2.6
12.3 - 18.8

Seat belt
Height adjuster mounting bolts
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8

Front seat belt upper anchor mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8

Front seat belt lower anchor mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8

Front seat belt pretensioner mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8

Front seat belt buckle mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8

Rear center seat belt retractor mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8

Crash pad
Cowl cross bar assembly mounting bolts
16.7 - 22.6
1.7 - 2.3
12.3 - 16.6

Fender
Fender panel mounting bolts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7

Floor console
Floor console mounting bolts
6.9 - 10.8
0.7 - 1.0
5.1 - 7.2
60.8 - 86.8
Wiper arm
Wiper arm mounting nuts
22.6 - 26.5
2.3 - 2.7
16.6 - 19.5

Panorama sunroof
Panorama sunroof mounting nuts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7

Panorama sunroof mounting bolts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7


Special service tools
Special Service Tools

Tool (Number and name)
Illustration
Use
09880-4F000
Hog ring clip installer

Hog ring clip installation

Troubleshooting
Troubleshooting

Symptom
Passible Cause
Remedy (Refer to page)
Water leaks from panorama sunroof
Deteriorated roof lid weatherstrip
Replace
Excessive roof lid-to-body clearance and improperly fitted weatherstrip
Adjust
Wind noise around panorama sunroof 
Loose or deformed deflector, gaps in body work
Retighten adjust or replace
Noise created by moving
panorama sunroof lid
Foreign particles lodged in guide rail
Check drive cable and guide rails for foreign particles
Loose guide rails and lid
Retighten
Motor runs but panorama sunroof does not move or moves only partially
Foreign particles lodged in guide rail
Adjust or replace
Incorrect engagement of motor pinion with drive cable
Decrease in motor's clutch slipping force
Increased sunroof sliding resistance or interference of panorama sunroof with drive cables, weatherstrip, etc. due tomal adjustment of panorama sunroof
Noise in motor (clutch slipping noise from motor when panorama sunroof is fully opened or closed) is considered as normal
Incorrect engagement of motor pinion with drive cable
Check pinion installation and
Re-tighten motor
Worn out or damaged motor pinion bearing
Replace motor assembly
Worn out or deformed drive cable
Replace
Door glass fails to operate up and down
Incorrect window glass installation
Adjust position
Damaged or faulty regulator arm or regulator
Correct or replace
Door does not open or close completely
Incorrect door installation
Adjust position
Defective door check assembly
Correct or replace
Door hinge requires grease
Apply grease
Hood does not open or close completely
Striker and latch not properly aligned
Adjust
Incorrectly installed hood
Adjust
Incorrect hood bumper height
Adjust
Water leaks through windshield and rear window
Defective seal
Fill with sealant
Defective flange
Correct

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