Kia Optima: Intake And Exhaust System / Muffler

Kia Optima DL3 2019-2024 Service and Repair Manual / Engine Mechanical System / Intake And Exhaust System / Muffler

Components and components location
Components

1. Front muffler
2. Catalytic converter & Center muffler assembly
3. Rear muffler
4. Gasket
5. Hanger

Repair procedures
Removal and Installation

Front Muffler

1.

Disconnect the battery negative terminal.

2.

Remove the engine cover.

(Refer to Engine and Transaxle Assembly - "Engine Cover")

3.

Disconnect the oxygen sensor connector (A) and then separate from bracket..

4.

Remove the front muffler heat protector (A).

Tightening torque :

9.8 - 11.8 N•m (1.0 - 1.2 kgf•m , 7.2 - 8.7 lb•ft)

5.

Remove the front muffler.

(1)

Remove the front muffler hanger bracket (A).

Tightening torque :

29.4 - 39.2 N•m (3.0 - 4.0 kgf•m , 21.7 - 28.9 lb•ft)

(2)

Remove the front muffler (B).

Tightening torque :

39.2 - 58.8 N•m (4.0 - 6.0 kgf•m , 28.9 - 43.4 lb•ft)

6.

Install in the reverse order of removal.

  

When installing, replace with new gaskets.

Catalytic Converter & Center Muffler Assembly

1.

Remove the front muffler heat protector (A).

Tightening torque :

9.8 - 11.8 N•m (1.0 - 1.2 kgf•m , 7.2 - 8.7 lb•ft)

2.

Remove the catalytic converter & center muffler assembly.

(1)

Remove the catalytic converter & center muffler assembly hanger.

(2)

Remove the catalytic converter & center muffler assembly (A).

Tightening torque :

39.2 - 58.8 N•m (4.0 - 6.0 kgf•m , 28.9 - 43.4 lb•ft)

3.

Install in the reverse order of removal.

  

When installing, replace with new gaskets.

Rear Muffler

1.

Remove the rear muffler (A).

Tightening torque :

39.2 - 58.8 N•m (4.0 - 6.0 kgf•m , 28.9 - 43.4 lb•ft)

2.

Install in the reverse order of removal.

  

When installing, replace with new gaskets.

Exhaust Manifold
Components and components location Components 1. Heat protector 2. Exhaust manifold gasket 3. Exhaust manifold 4. Exhaust manifold stay Repair p ...

Lubrication System
Flow diagram Engine Oil Schemetics ...

Other information:

Kia Optima DL3 2019-2024 Owner's Manual: Maintenance Under Severe Usage Conditions - Non Turbo Models


The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary Severe driving condi ...

Kia Optima DL3 2019-2024 Service and Repair Manual: Vanity Lamp


Repair procedures Removal    When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components. 1. Disconnect the negative battery ...

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