Kia Optima: Panorama Sunroof / Panorama Sunroof Assembly
Components and components location
1. Panorama sunroof assembly
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Repair procedures
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In order to remove panorama sunroof assembly use tools as follows.
[Tools block diagram]
① Square wire
② Insert type wire grip
[Tools assembly diagram]
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Tighten square wire ① inserting it in the hole of Insert type
wire grip ②
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| 1. |
Remove the roof side molding.
(Refer to Body Side Molding - "Roof Side Molding")
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| 2. |
Remove the front glass.
(Refer to Panorama Sunroof - "Front Glass")
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| 3. |
Remove the roof trim.
(Refer to Roof Trim - "Roof Trim Assembly")
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| 4. |
Remove the rear window glass.
(Refer to Rear Window Glass - "Repair procedures")
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| 5. |
Completely close the movable glass using the panorama sunroof switch.
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| 6. |
Loosen the bolts on the side of the panorama sunroof.
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Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
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| 7. |
Loosen the panorama sunroof mounting nuts (A).
[Front]
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Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
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[Rear]
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Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)
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| 8. |
Cut sealant in edge side front (A) pulling wire (B) from left to right.
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Wear gloves not to get hurt in the hand.
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Be careful not to be burned in the hand by too much heat
using wire.
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Work carefully because wire can be cut.
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using wire.
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| 9. |
Cut sealant between edge side front (A-A) pulling wire (B) from left
to right.
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Wear gloves not to get hurt in the hand.
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| •
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Be careful not to be burned in the hand by too much heat
using wire.
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Work carefully because wire can be cut.
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using wire.
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| 10. |
Cut sealant between edge side (A-A) pulling wire (B) from left to right.
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Wear gloves not to get hurt in the hand.
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Be careful not to be burned in the hand by too much heat
using wire.
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Work carefully because wire can be cut.
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using wire.
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| 11. |
Cut sealant between edge side rear (A-A) pulling wire (B) from left to
right.
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Wear gloves not to get hurt in the hand.
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| •
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Be careful not to be burned in the hand by too much heat
using wire.
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| •
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Work carefully because wire can be cut.
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| •
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Use protective tape when removing parts with screw driver
or remover not to damage the parts.
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Give attention not to damage body.
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More than two people should work together when using wire.
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| 12. |
After every edge side sealant is cut, remove panorama sunroof assembly
(A).
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When removal of the panorama sunroof assembly be careful not
to damage.
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| 13. |
Use a blade to cut off residual sealant (A) around body panel.
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When cutting off the residual sealant around the body panel,
make sure to leave about the thickness of 2 mm from the adhesive
surface.
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Make sure that the body paint surface is not damaged
at all.
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If it is damaged, apply paint or rust inhibitor for maintenance.
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| • |
In order to install panorama sunroof assembly use tools as follows.
[Tools block diagram]
① Sealant nozzle
② Adhesive sealant only for glass
③ Sealant gun
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| 1. |
Use alcohol or an air gun to clean up the edges of the body panel and
the panorama sunroof.
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| 2. |
Use a sealant gun to apply sealant (B) around body panel (A).
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When using a sealant gun to apply the sealant, make sure that
the sealant is not cracked to prevent water leaks.
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Suction
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Step
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Gap
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Front
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A - A
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1.4 + 0.5 - -1
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5.7 ± 1
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Side
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B - B
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1.7 + 1 - -0.5
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5.3 ± 1
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| 3. |
Carefully install panorama sunroof on body flange set by centering device
hole (A).
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| 4. |
Check steps and gaps for every side.
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Suction
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Step
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Gap
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Front
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A-A
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1.4 + 0.5 - -1
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5.7 ± 1
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Rear
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B-B
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1.7 + 1 - -0.5
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5.3 ± 1
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| 5. |
Tighten panorama sunroof fixing nuts.
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Tightening torque : 2.0 - 3.0 kgf.m
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| 6. |
Perform water leak test.
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Avoid water flow to touch adhesive surface directly and let water
flow to side of the glass.
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| 7. |
If water leak occurs, apply sealant on leakage spot.
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After panorama sunroof is installed vehicle should be
parked on flat place 4 hours at least.
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If vehicle should be run, drive slowly within 8 hours
at least.
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Have driver give attention to avoide violent drive or
drive ununiform road for 2 - 3 days.
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| 8. |
Install the rear window glass.
(Refer to Rear Window Glass - "Repair procedures")
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| 9. |
Install the roof trim.
(Refer to Roof Trim - "Roof Trim Assembly")
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| 10. |
Install the front glass.
(Refer to Panorama Sunroof - "Front Glass")
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| 11. |
Install the roof side molding.
(Refer to Body Side Molding - "Roof Side Molding")
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Repair procedures
Replacement
1.
Remove the roof trim.
(Refer to Roof Trim - "Roof Trim Assembly")
2.
Open the roller blind using the ...
Repair procedures
Replacement
1.
Remove the roof trim.
2.
Remove the roller blind.
(Refer to Panorama sunroof - "Roller Blind")
...
Other information:
Schematic diagrams
Connector and Terminal Function
Pin
Function
Connector A
Connector B
1
Driver heater ground (-)
Driver blower speed (+)
2
Passenger heat ...
Repair procedures
Replacement
•
Removing or installing the hood lifter requires an assistant.
•
When removing the hood lifter, first remove th ...
Roller Blind
Roll Blind Cable Assembly